Choosing between dry ice blasting and traditional industrial cleaning methods can be seen as a parallel dilemma. A dry ice cleaning machine is significant for several industries, from manufacturing to food processing. When seeking efficient, cost-effective, and eco-friendly solutions, understanding the difference between dry ice blasting and traditional industrial cleaning is essential.
Before delving into what sets them apart, we will provide an overview of traditional industrial cleaning, dry ice blasting, and how each method works.
What is traditional industrial cleaning?
Traditional industrial cleansing encompasses lengthy techniques to clean industrial devices and surfaces. It employs chemical, abrasive, pressure washing, and solvent cleaning methods. The conventional approach is used to smooth and maintain floors of factories, warehouses, and manufacturing plants.
Here is how traditional industrial cleaning methods work
1. Cleaning using chemicals
Chemical cleaning relies on the utility of chemical agents to dispose of pollutants. Chemicals and hydrogen peroxide are carefully selected and implemented within the proper region. They are allowed to act on desired grounds and then rinsed or scrubbed away, leaving the floor clean.
2. Abrasive blasting cleaning
Using compressed air, abrasive blasting forces high-speed abrasive materials along with sand, beads, or shattered glass onto surfaces. The energy of this abrasive debris is used to do away with paints, corrosion, coatings, and other unwanted materials.
3. Pressure cleaning
Pressure washing employs pressurized water jets to ease and remove dust, grease, and buildup from surfaces or equipment. Excessive-pressure water at 1,500 to 4,000 PSI is used to remove debris from surfaces. Pressure washing is well-known for its versatility and potential to clean many surfaces, including concrete highways and commercial machinery.
4. Solvent method
Solvent cleaning uses solvents such as acetone, methyl ethyl ketone, and others to eliminate contaminants. These contaminants include oils, adhesives, and greases from components and gadgets. A solvent dissolves undesired dirt through immersion or spraying, leaving the floors or equipment residue-free.
Pros and cons of traditional industrial cleaning
- Effective in the removal of hard contaminants
- It’s versatile and can be used on various surfaces
- It is affordable compared to other methods of cleaning
- Employs practical methods and tools during cleaning, making the process easy
- It leaves behind chemical residues
- Negative impacts on human health, such as skin rashes
- High cost of maintenance of surfaces due to abusive scrubbing or high-pressure water
What is dry ice blasting?
Dry ice blasting is an advanced method that utilizes carbon dioxide(CO2) to clean a wide range of surfaces, including equipment. A dry ice cleaning machine shoots dry ice pebbles at high speed toward the surfaces needing cleaning. Dry ice cleaning is non-erosive; hence, using it on sensitive equipment and materials is possible. Manufacturing, automotive, packaging, and food processing industries rely on this method.
Here is how dry ice blasting works
Dry ice blasting machines use small, stable carbon dioxide (CO2) pellets as their number one blasting medium. The pellets are placed right into a hopper, feeding them into a high-pressure air circulation. A dry ice-cleaning machine speeds up the pellets using compressed air, creating a high-speed flow.
Upon effect with the target surface, these speedy-transferring dry ice pellets generate micro-explosions driven by the acute dry ice (-78.5°C or -109°F). This heat transfer causes contaminants like dirt, grease, or paint to cut back and lose grip, leaving the floor residue-free.
Advantages of dry ice blasting
1. Environmentally friendly
Dry ice blasting uses solid carbon dioxide (CO2) pellets as the blasting medium, removing the need for chemical solvents. The process is dry, meaning it does not produce water waste or emit by-products that may harm the environment. A dry ice-cleaning machine does not release any secondary waste like abrasive media, which can be hazardous.
The dry ice blasting method is very soft and can not cause any harm to any surfaces. On reaching the target areas, dry ice pellets turn into gas, leaving no residue. Dry ice blasting hardness ranges from 1.5 to 2 on the hardness scale, making it suitable for delicate equipment and materials.
Dry ice cleaning machines are amazingly versatile, making them excellent tools for various tasks within diverse sectors. From precision cleaning of sensitive electronic equipment to removing stubborn contaminants from heavy machinery.
In contrast, many conventional forms of industrial cleaning have limited effectiveness due to their tendency to rely on aggressive techniques or harsh chemicals, which can be unsuitable.
4. Speed and effectiveness
The combination of high cleaning rates and a diverse assortment of nozzles allows for quickly cleaning previously inaccessible items. With a speed of over 150 m/s, a dry ice blasting machine leaves no residues on chains and motors, among other components.
Dry ice blasting vs. traditional industrial cleaning: what’s the difference?
1. Cleaning medium
A dry ice cleaning employs solid carbon dioxide (CO2) pellets that transform into gasoline upon touch, ensuring no residue is left behind. In contrast, traditional industrial cleaning uses abrasive materials, solvents, and chemicals as cleaning agents, consequently creating residues or waste materials.
Dry ice blasting is non-abrasive and soft on various surfaces, making it ideal for delicate materials. Traditional industrial cleaning, on the other hand, can be abrasive, causing wear and tear on surfaces, especially sensitive grounds.
3. Environmentally impact
Dry ice blasting is conducive and does not emit secondary waste or use harmful chemicals that may affect the environment. Despite being one of the oldest methods of cleaning, traditional industrial cleaning poses a threat to the environment. The process may generate waste or chemical residues that may impact the environment.
A dry ice cleaning machine can be used for almost all cleaning applications in various industries; its adaptability makes it valuable. Conversely, conventional industrial cleaning techniques might do an excellent job on particular projects. They’re typically outmatched when looking at the sheer range of things that can be accomplished with dry ice blasting equipment.
A dry ice cleaning machine is priced at US$1,000 to US$ 3,000 for smaller units, while those with high power capacity are priced at US$ 3,000 to US$ 8,000. Despite better initial funding, it regularly reduces exertion charges and downtime. Contrarary traditional industrial cleaning equipment has a price range between US$1,000 to US$6,000.
6. Worker safety
A dry ice blasting machine prioritizes worker safety by eliminating exposure to dangerous chemical compounds or abrasive substances. Conversely, using chemicals, abrasives, or high-stress systems in conventional industrial cleaning may pose safety issues, necessitating additional safety measures and safeguards compared to dry ice blaster.
Dry ice blasting and traditional industrial cleaning underscores a tremendous shift in technique within the commercial cleaning outlook. While conventional methods have served effectively for many years, the emergence of innovative technologies like dry ice cleaning machines introduces unheard-of performance, safety, and environmental obligations. With its non-abrasive, non-poisonous, and residue-unfastened nature, dry ice blasting revolutionizes industrial cleaning, imparting a sustainable and employee-pleasant alternative. Businesses can discover an array of tailor-made dry ice cleaning machines on Alibaba.com.